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Foam Carvings

Clinicians must create a positive model of a residual limb or orthotic shape in order to create a definitive device. The positive model, carved out of a stiff foam, serves as the basis for fabricating a prosthetic socket or orthotic device.

Foam carvings may be done for various orthotic and prosthetic shapes
Product Highlights:
  • Same day turnaround for orders received before Noon (EST)
  • Prosthetic and Orthotic shapes accepted

  • Lead time for Foam Carvings:
    Before Noon (EST): same day turnaround
    After Noon (EST): 1-day turnaround

    Should any lead time not be met, we will call the customer and ship the custom fabrication order at our expense.

     

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    Product No. Description
    OFAB-CA1 AFO CAD/CAM Carving Model Only, including FB-50816 rigid foam blank or equivalent
    OFAB-CA2 AFO CAD/CAM Carving Model Only, including FB-61016 rigid foam blank or equivalent
    OFAB-CA3 AFO CAD/CAM Carving Model Only, including FB-81220 rigid foam blank or equivalent
    OFAB-CS1 Spinal CAD/CAM Carving Model Only, including FB-141624 rigid foam blank or equivalent
    OFAB-CS2 Spinal CAD/CAM Carving Model Only, including FB-161824 rigid foam blank or equivalent
    OFAB-CS3 Spinal CAD/CAM Carving Model Only, including FB-182024 rigid foam blank or equivalent
    OFAB-CS4 Spinal CAD/CAM Carving Model Only, including FB-202224 rigid foam blank or equivalent
    OFAB-CP1 Prosthetic CAD/CAM Carving Model Only, including FB-0816 rigid foam blank or equivalent
    OFAB-CP2 Prosthetic CAD/CAM Carving Model Only, including FB-1016 rigid foam blank or equivalent
    OFAB-CP3 Prosthetic CAD/CAM Carving Model Only, including FB-1218 rigid foam blank or equivalent
    OFAB-CP4 Prosthetic CAD/CAM Carving Model Only, including FB-1222 rigid foam blank or equivalent
    OFAB-CP5 Prosthetic CAD/CAM Carving Model Only, including FB-1622 rigid foam blank or equivalent

     

  • To Select Proper Composite Toe Spring Stiffness:
    1. Calculate adjusted body weight. (Adjusted body weight = patient body weight + loads normally or routinely carried)
    2. Using adjusted body weight and patient activity level, select the toe spring stiffness from the chart below.
    3. If the amputee’s weight is near the border between two categories:
      1. choose the higher of the two categories if the amputee is very active or has a longer residual limb.
      2. choose the lower of the two categories if the amputee is moderately active or has a very short residual limb.
    Composite Toe Spring Stiffness Chart
    Adjusted
    body wt.    		 100-135 lbs
    45-61 kg    		 136-170 lbs
    62-77 kg    		 171-205 lbs
    78-93 kg    		 206-235 lbs
    94-106 kg    		 236-280 lbs
    107-127 kg    		 281-315 lbs
    128-143 kg    		 316-350 lbs
    144-160 kg
    Toe spring
    category    		 3 4 5 6 7 8* 9*

    * Toe Springs 8 and 9 are not available in sizes 23 and 24.

    U.S. Patents 6,602,295; 6,063,125; 6,863,695 B2
    European Patent Certificate 1 187 583
    International Patents Pending

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